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Japan Earthquake: Engineering and the Illusion of Total Safety

Posted March 14, 2011 12:45 PM by embeddedreporter

Safety is a difficult concept for many to grasp, especially with today's media hype. If anything bad happens to or around an engineered device or structure, it's because safety wasn't designed in - at least if you believe the news reports. Safety has even been distorted up to and including nobody should ever get hurt or killed because technology will save us.

The engineering community has unwittingly contributed to this belief. This quote I found today in Wikipedia is telling: "A common fallacy, for example among electrical engineers regarding structure power systems, is that safety issues can be readily deduced."

I resembled that remark earlier in my career, and I know a lot of engineers that think if we can just engineer the heck out of whatever it is, it will never fail. I've had to learn that's not exactly true, but that doesn't mean we quit trying. We do the best we can to build in what we know about safety, we prepare to the best of our means, and we have faith it will be enough for somebody. It all has to work together.

I submit to you a picture from Miyako, Japan taken last Friday (above), courtesy REUTERS/Mainichi Shimbun and via The Atlantic. This is a bit more than 200km north of the nuclear plants at Fukushima, and when you consider things were much worse closer to the epicenter and Fukushima, it's stunning. This couldn't be readily deduced, ever, and it captures a moment when you should realize you've done everything you can do and something else has to take over.

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#1

Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/14/2011 4:47 PM

Everything has a probability of failure - everything.

Some things are just less probable than others, but you can never get to zero as you approach that asymptote.

In the end it boils down to just how much risk mitigation are you willing to pay for?

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#2
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/14/2011 5:11 PM

Architect Minoru Yamasaki was the lead architect in the team that designed the World Trade Center Towers #1 and #2. He believed the team had engineered the building for any eventuality, including impact by an aircraft. The Empire State Building had taken (and survived) a hit from a B-25, why believe the WTC would be exempt from such a thing?

And, we all know how that turned out. Had information about a Boeing 767 been available when the building was designed, things may have turned out differently.

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#3

Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/14/2011 10:01 PM

I wonder if any of the enviro nuts and politicians will realize from this event that we humans have zero influence and say on what this planet ultimately decides to do with itself.

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#15
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 10:28 AM

You are correct. The money spent on nuclear weapons,armed forces,conventional weapons etc could be used for extra safety of human lives

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#16
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 10:43 AM

"The money spent on nuclear weapons,armed forces,conventional weapons etc could be used for extra safety of human lives"

This would not help as the rich nations started to buy food and convert this to fuel and burn in cars. This is killing poor people - prices rise too high.

Europe, US and Brazil are all riding the devils horse of so called green gas.

But this is in reality made from sugar or starch if alcohol and from palm oil, rape-seed-oil and others if diesel-fuel.

Effective cost is minimum 3 to 4 times the end-user prize. The difference is paid by the government=taxpayer.

Blame them all. They forgot about the very first guidelines of ethics.

Dogmatic action is never a prudent action.

RHABE

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#17
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 1:19 PM

Weapons do not start wars, people do. Actually, it is more like regimes do.

Any nation that disarms itself is soon overrun, pillaged, and raped (figuratively and literally) by those that are armed. You only need look to history to see that.

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#18
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 2:58 PM

Amen.

I had to erase a good deal of what I'm inclined to say when someone in Germany takes a cheap shot at us (We didn't start WWI or WWII, but we bailed a whole lot of others out, who were Germany's victims in that one) (And I'm of German descent, 100%. But I'm American first)

On top of that, we provide more humanitarian aid at great expense, both personally, and as a Government, in all cases than nearly all the rest of the world's nations combined.

But we're still reviled.

Good thing we don't give in to baser instincts and turn our backs on them all.

But if we had disarmed, then or now, we certainly would be overrun, pillaged, and raped (O, R & P)(figuratively and literally). And despite the fact that Germany and Japan would both have done so with glee, we just keep on giving.

Of course, we get the O, R, & P treatment from the UN all the time, anyway. But I guess we lay down and ENJOY that! We certainly seem to keep inviting them back in.

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#4

Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 12:37 AM

"..you've done everything you can do and something else has to take over."

The Japanese Earth quake fits neatly in to the theory of The Black Swan Events, by Nassim Nicholas Taleb,high lighting the psychological biases that make people individually and collectively blind to uncertainty and unaware of the massive role of the rare event in historical affairs and is rationalised by hind sight. Such events collectively play vastly larger roles than regular occurrences.

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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 1:33 AM

If we plan properly we can reduce impacts of disasters. Can't we build thick walls along the coast like Holland to reduce effects of Tsunami?. For earth quake why can't we spend some money and build quake-proof buildings. For nuclear disasters why can't we build multi-layers of cooling systems.

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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 2:05 AM

You will understand the impossibility of your suggestion if you Google "Maginot Line". France completed this fortification by 1935 at a cost of around 3 billion francs. The specification of the defences was very high, with extensive and interconnected bunker complexes for thousands of men, there were 108 main forts at 15 Kilo meter intervals, smaller forts and casements between with over 100 Kilometers of tunnels. Further in 1939-40 further improvements were done all along the Line. The so called impregnable line of French defences was neatly bye passed by German army which in less than 20 days scythed right through France.

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#7
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 2:54 AM

It will be interesting to see how the Japanese nuclear disaster plays out when the analyses and blue ribbon technical reports come in.

Engineers usually start their work with a set of assumptions that include the environmental conditions (in the broadest sense) that will confront the success of their design. Some assumptions are clear irrevocable facts. Others are subject to judgment. Such judgments usually come from the highest levels of program management and customer. Seldom are subordinates in the engineering team able to influence these judgments.

In the construction world a lot of blind faith is placed in 100 year natural event probabilities and how they effect the basis of design criteria. A probability of failure is calculated for a component of a project and it is considered along with all other probabilities of failure when costs are measured in order to make financial decisions related to the project.

In the case of Fukushima there was likely a geologists' consensus on the probable height of the 100 year tsunami and how high to build the seawalls. That probability and the cost of sinking diesel fuel tanks into the high salt water table of the waterfront plant location likely guided the fateful decision to put the auxiliary generator fuel tanks in a vulnerable but low cost location. Whether the situation turns into the catastrophe we fear depends on how many other assumptions prove inadequate in the face of events on the ground.

And the question "why can't we build multi-layers of cooling systems?" ......... I think the honest answer will be something like the best information available said they were not needed. And besides they cost too much and would have ruined the financial returns on the project. No project, no job, years of planning work into the dust bin. The power of such a message can corrupt morality very far up the chain of command.

The whole problem for the engineer is that some things are not 100% predictable. This applies to technical things and also to sociological effects. The latter are much harder to quantify. And they do vary with the society/culture affected.

Given what I say is there any reason to expect total safety in life's situations? Does that approach even make sense?

In the USA it is the current practice for parents to try to protect their children from every possible "hazard". Is this a good practice? Should such protection be extended to the entire scope of life? Are we somehow entitled to such protection?

Or is this a bad idea?

Where do we draw the safety line? In our personal behavior? In situations we are compelled to enter? In our structure of laws and regulations? In the great future achievements of our civilization?

One of my favorite fiction writers once put words into one of his characters that were essentially "I am thankful for my enemies. They keep me strong." Perhaps this is the other essential side of the safety question.

Ed Weldon

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#10
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 7:50 AM

They have a multi-layed power system set-up for the cooling system to run the pumps. A first layer was off the main grid, 2nd was diesel generators, and the last was battery powered. From the reports I heard from the media all three failed.

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#13
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 9:33 AM

None of these power systems was very useful as the water intake was either damaged or obstructed.

And the managers were unable to clear this: blame them if they had had a possibility.

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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 9:44 AM

I also heard that each one of the power systems didn't work properly, or simplely didn't turn on.

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#8

Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 7:20 AM

Mankind will never be able to avoid any risk - nor would the attempt to be near this situation have any benefit.

Children have their own rights for their own injuries, burning a finger in a candle flame or match is not at all a problem but a learning step towards the ability to handle problems.

We all live with more or less controlled risks: daily traffic to illness - this may be (these are) much more dangerous then any thinkable nuclear disaster from power plants.

Big volcanic events will without doubt do big damage: Vesuv in Italy may kill 1.5 million at the next eruption, MariaLaach in Germany buried the nearby Rhine-valley beneath 30m of lapilli at the last eruption (near 10000 years ago) and Yellowstone will blow devastating ashes over 25 to 50 % of the US if blowing the next time (3 eruptions within the last 2 million years). But no construction ban nor restricted living in these areas.

Big earthquake events will also hit from time to time: what will happen to north-western US, CANADA and Japan if the next gross slipping/subduction of plates takes place there - the last one 1703, intervals ranging between 200 and 700 years.

For the individual it makes no big difference if he/she is smashed in a car-accident or in a tsunami or by cancer or the like. The personal tragedy is and remains a tragedy.

Besides these non-rationale thoughts ad decisions that are a necessity - to live with a possible risk , there are the engineering issues:

- why is there no emergency cooling that is operating without pumping power?

- why is there no re-burning of the hydrogen (produced by water and red-hot metal) inside the reactor-containment? Any modern car-battery has this.

- why are the cooling circuits failing: no electricity, failing pumps, clogged tubes? We will know pretty soon and will be able to react.

I estimate that the damage to the nuclear power plants will cost around 100x109$,

the damage from the quake and tsunami will be likely 3 to ? times this amount.

There are 10thousands dead and more injured, from the nuclear plants there are no dead and some few injured.

So our attention is over focused onto the nuclear part of the story (the news agencies live from "catastrophes"). We should pay much more attention how to help and avoid secondary damage (no electricity, no food, no drinking water!).

Next we shall learn how to build nuclear power plants in earthquake regions. But first to learn to categorize between intensity of quakes: what is thought to be a big one in Germany is generating a slight smile only in Japan and all around the pacific.

Look forward: what can be done, what should be done.

RHABE

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#24
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/16/2011 7:36 AM

"- why is there no re-burning of the hydrogen (produced by water and red-hot metal) inside the reactor-containment? Any modern car-battery has this."

I wonder if it because the hydrogen production is an indication of cooling failure and so it was considered useful to have the hydrogen blow open the outer containment building to give easier access for external cooling attempts.

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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/16/2011 8:46 AM

I've thought that also. Or at least that it is fortuitous for the same reason.

OTOH, I don't know that I would be willing to gamble that the explosion would NOT crack the inner containment vessel, so, personally, I'd probably have tried to find a way to breach the outer, without waiting for the Hydrogen gas to do the trick.

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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/19/2011 5:59 AM

future designs may incorporate a relief valve where potential hydrogen production or pressure from the reactor building can be relieved , and or passed into a large accumulator , then filtered before release to atmosphere as a method of containment of potentially radioactive gases , and harm minimisation

pressurized hydrogen is more explosive if confined ... one for the hindsight book

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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 7:43 AM

Working in two of the most dangerous businesses: the mining and construction industries I go through all sorts of training. We are trained in all sorts of rules, regulations, and laws given to us from agencies like OSHA and MSHA. It all boils down to one simple definition.

Safety is the attempted control of recognized hazards to achieve an acceptable level of risk.

We live in a world of hazards it's up to us to determine what is our acceptable level of risk.

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#11

Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 8:09 AM

If there is a better way to produce energy density to feed our demands as a society other than nuclear that has less overall risk then lets get on with it..Not being an engineer but definitely an engaged observer of what is,especially since the advent of internet shareability of knowledge/ideas etc.. i see the sheer beauty of harnessing the atom to generate what we as a civilization crave....dependable/predictable/uninterrupted power...electricity does it best at this point in time..Big turbines spinning by the force often of water or steam generally the best way to produce a large volume of the product that is both manageable and taxable...Herein is the ultimate cause of the latest melting down event..The governments of the planet require order to be self sustaining...we require order in our electricity availability to make cars/planes etc..etc..If we made smaller turbines requirering less volume/density of water/steam etc..we could still have orderly electricity ...but control of revenue generation would be complexified and much revenue would be lost...So maybe Tesla was wrong and Edison was right..DC locally vs AC over distance would require signifigantly smaller turbines such as those nuclear reactors proposed by Hyperion...25 MW Nuclear generators for neighbourhoods...Police would then have something to really protect to earn,at least in Canada,their wages..

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#12

Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 8:12 AM

Here is a very good saying that should be taught to everyone," If man made it, then God can tear it down", the God here is of course nature, and this saying is very true!

Xanasax

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#19

Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 4:10 PM

From some of the posts it appears it comes down to a diety and the cost of how far do you go. It is rubbish to say you couldnt anticipate an earthquake and that size and the following tsunami. Japan has always been an unstable area, highrise buildings are built in tokyo and other major cities to withstand this sort of event and they did. The question has been raised how far do you go before the cost becomes prohibitive and makes it financially unviable to go ahead with the works. The cost to build something like a nuclear power plant and to make it safe has to take into account probable consequences of failure.If the cost of engineering the plant becomes prohbitive then it shouldnt be built end of story. This doesnt mean its the engineers fault i have found you are always presented with options and someone somewhere said this is enough and we dont need anymore, this is all we can spend and still make a good dollar. That person/persons guessed wrong, if this is the result and dont forget chernobyll then we do need to spend more on safety and how we build the plants and if this makes them economically unviable then we should be looking at alternatives not saying jeez that was the best we could do under the circumstances

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#20
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 4:30 PM

You can't really compare this to Chernobyl. Two totally different designs, purposes, material, etc. Chernobyl melted down because then went cheap and didn't put any safe guards up at all. The technology used at both sites are total different also. Chernobyl was engineered poorly at best. This plant stood up to a 8.9 quake then got blasted by a tsunami. How about Three-Mile Island no quake no tsunami yet it failed causing also sorts of changes in our nuclear policy. If this one was damaged poorly how about the two plants built in CA on the San Adreas Fault, are they engineered to handle it if that takes off. I pray it is, but I doubt it.

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#21
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 4:49 PM

Grochy. I couldn't agree with you more. But your comments beg the question of how to assess and measure costs, usually money and/or human lives but perhaps other factors waiting for us to develop suitable measurements.

It also leaves us wondering about technologically advanced entities (usually nations but occasionally non-government groups like large businesses) with a moral structure different from ours.

We see such differences even among our own small group of CR-4 commentators.

History is replete with forgotten stories of expensive engineering feats that never turned into usable hardware or construction for lack of a potential profit. Had the moral standards of the people overseeing those efforts been different then those things may have been built. Often the only thing needed would have been material greed of the leadership. The same can be said when personal political power is an objective.

We'll probably never know for sure if such factors played in the design of Fukushima. Or if what happened was due simply to mistake of some decision makers born of excusable ignorance followed by 30 years of blind trust.

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#22

Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 6:47 PM

It's sad that the only time you hear anything about Nuclear Power Plants, is when something goes wrong. You don't hear anything about toxic waste produced in manufacturing Green Solar Cells, Hi-tech Batteries for your hybrid cars or the toxic by-products produced by Geothermal Power Plants. We have had Nuclear Plants for over 40 years now, with only two major events until Japan. Most people don't realize, It was not the 8.9(+) Earth Quake that damaged the Reactors, but a Tsunami Flood that wiped-out the back-up systems
People take for granted, when they flick the light switch or plug in their green hybrid vehicle to charge, where all this energy comes from. The majority of these people are the same one's screaming, No more Hydro-electric Dams and definitely No Nukes. After working in the Geysers Geothermal Project in Northern California and seeing first hand the pollution that is produced there, I would definitely rather live next door to a Nuke than any other source of power. This doesn't include the birds that are killed everyday by Wind Generators. Nothing is for Free! This is my own opinion.

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#23
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

03/15/2011 10:28 PM

Thank you. A voice of reason, from an experience viewpoint. Needed, but not always found. GA to you.

I'm from the Bay Area, myself, having grown up in the Sierras, attended all four years of High School in San Jose, met and married my wife while living in Alameda, lived two years in Guam and three in Japan while in the US Navy. I've been in earthquakes in every place, with or without Tsunamis, as well as a devastating Super-Typhoon (Pamela) in Guam. NO ONE CAN PLAN FOR EVERY EVENT.

But we all still have to make choices and live (sometimes die) with the consequences. When you don't have to live where quakes rattle and roll, it's easy to condemn the choices made by those who do. Ditto those who live in Typhoon land. Or Hurricane land.

Don't criticize another until you've walked a mile in his shoes. Then when you do, you'll be a mile ahead of him, and he'll have to chase you barefoot.

Now that you are done groaning at that, I WON'T bother to chase you barefoot. Instead I'll go back to living with my choices, and their consequences.

We all can, if we're adult enough. And we all will, whether we like it or not.

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#28
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

12/07/2011 2:00 PM

Here's an article dated Dec. 2, 2011 from Power Engineering,

Report: Tsunami, not earthquake, caused nuclear disaster at Fukushima

The March 11 earthquake was not a major factor in the accident at the Fukushima Daiichi nuclear plant in Japan, according to a report from the Fukushima Nuclear Accident Investigation Commission. The commission found that the tsunami was the "direct cause" of the disaster.

That pretty much confirms what I was saying.

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#29
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Re: Japan Earthquake: Engineering and the Illusion of Total Safety

12/07/2011 4:36 PM

another " cause " is that a year earlier the Fukushima plant was supposed to be decommissioned but due to a questionable decision between TEFCO and government they issued approval for continued operations.

did anyone get a special handshake to approve that ? .......time will tell.

A factor in delayed decommissioning would be GFC - global financial crisis , as too in the Chernobyl incident where a weak economy played a part in overextending aged infrastructure without carrying out recommended maintenance. If you think Japan is a wealthy country you are very wrong , at least 19 japanese banks were insolvent since 2001 but propped up by their govt , that so called rich country has invested in the US stock market to the point where they owned around 70 % of it prior to the GFC so how much of their wealth has been destroyed ?

Fukushima was a 1960's design by General Electric , If we call that generation two , then we are probably up to Generation 7 now in designs.

"Generation 7" could probably be bombed with conventional warheads without risk of fission occurring so the people screaming for a nuclear ban are misinformed.

Good engineering design relies on good engineers , and yet i can walk up to brand new machinery used in the mining industry that had 200 engineers working on it for 3 years and pick out failure points and nominate how long they are going to last in the field before they fail...and they do.

I had an engineered solution to stop the leaking oil well in Gulf Of Mexico but couldnt get anyone to listen , what do we put that down to ?

a bag full of hindsight has no functional value for resuscitating dead human beings , but post disaster analysis will put value into every engineers textbook for the next 100 years.

My favourite saying was that good engineering design must include a good understanding of the associated human behavioural dynamics , but i need to modify that to also include a wider array of natural disaster phenomenon too - so i learnt something here as well.

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#27

Re: Japan Earthquake: Engineering and the Illusion of Total Safety

10/31/2011 9:03 PM

If we can't avoid earthquake areas (like Virginia recently!) we just have to be ready. Some machines need to shut down or go to a safe mode quickly when shaking starts. There is research to quickly spread the work of a large quake far away (electricity is faster than even P waves) so we can have even minutes of notice. Until that is widely available, we can have sensors to detect quakes in progress like this one http://www.icpdas-usa.com/products2.php?PID=3567 . Now if we just have a salt water detector... Eric in Harbor City CA.

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