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Commentator

Join Date: Dec 2008
Location: Anthem, AZ
Posts: 62
Good Answers: 4

Air Conditioning Valve Repair

06/24/2009 10:45 AM

A local A/C company in Phoenix, AZ has quoted me $ 1,700 to fix a leaking valve. THis is a high pressure valve outdoors leading into the compressor of a 3 ton refrigeration A/C unit. He cited one of his "costs" as the $ 600 fee he must pay to the EPA to reclaim the present coolant. He maintains that he has to evacuate the exisiting coolant, replace the bad valve, fill the line with nitrogen to check for leaks, evacute that, then fill with the newer, more green coolant.

My questions:

1. Does the EPA really reclaim the old coolant?

2. Is a $ 600 charge by the EPA accurate?

3. Is the above procedure correct?

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#1

Re: Air Conditioning valve repair

06/24/2009 11:21 AM

Sounds like he's got a boat payment due. That can't be right.

For further information concerning regulations related to stratospheric ozone protection, please call the Stratospheric Ozone Information Hotline: 1-800-296-1996. Lists of certified equipment may be obtained by contacting The Air Conditioning, Heating, and Refrigeration Institute (AHRI) at 703-524-8800 and Underwriters Laboratories (UL) at 708-272-8800 ext. 42371.

This may, or may not help.

Good luck.

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#2
In reply to #1

Re: Air Conditioning valve repair

06/24/2009 1:50 PM

GA Double-L.....

"Sounds like he's got a boat payment due. That can't be right."

Naw, he's already bought the big 'ol boat - he needs this to pay for the fuel

Please, please get some more quotes/estimates....so that you can call his hand!

5
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Join Date: Nov 2007
Location: Work Hawaii, Home Connecticut
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#3

Re: Air Conditioning Valve Repair

06/24/2009 8:37 PM

Woodward,

Sounds like the compressor suction valve you are referring to, exactly what is the nature of the leak? If at the packing of the valve stem (If your system has one), solution is simple, tighten the packing. When you say "High pressure" valve, that is a bit confusing, as you may be referring to the "High side" or discharge valve on the compressor which is unusual for a relatively small packaged condensing unit. Pressures in a R-22 system will range from about 120-150 psi throughout the system with the compressor not operating, and sufficient time for the pressures to equalize, and the system cool. Perhaps 60-90 psi on the suction side (Larger of tube connected to the compressor-gets cold), and up to 400 psi on the "High" side (Smaller of the tubes connected to the compressor-gets hot), these are relatively high pressures.

Your system likely uses R-22 as a refrigerant, and is sked to be phased out, though I know of no requirement to replace R-22 at this time in an existing system. Replacement of "refrigerant with "Green" refrigerant likely requires replacement of the oil in the compressor also, and is not practical in a Halocarbon fixed system, as it requires the compressor to be removed to remove and replace the oil.

I know of no "Fee" charged by the EPA for reclaiming refrigerant, when I certified, was stressed to me that any refrigerant recovered from a system is the property of the system owner, and should be reused in the system if not contaminated by compressor burnout, or moisture, or left on the premises.

If the valve is leaking from a crack, or fault in the valve, then yes the system refrigerant must be recovered, the leak repaired, then leak checked. Rules require system to be charged to no more than 10 psi with refrigerant, then pressurized to a higher pressure with dry nitrogen or other gas besides refrigerant (I use Co2).

When the system has determined to be leak free, the system should be evacuated to 100 microns, this may take a while to evacuate the gasses and perhaps moisture from the system, particularly air or moisture in the system oil. This procedure is seldom followed, as it is time consuming, and service techs often evacuate for an hour or two as a shortcut.

In doing supermarket refrigeration systems I have used a high vacuum multi stage pump on a system for as long as two weeks.

Also good practice would be to change the liquid line dryer, particularly if the leak was serious enough for all the refrigerant charge to escape, because of day to day changes in atmospheric pressure, and changes in system internal pressure due to temperature will cause air and moisture to enter the system, and be adsorbed in the oil, thus the reason for a deep vacuum evacuation. If a liquid line filter/ dryer was not part of original equipment, install one. If the system suffered a compressor burn out, then a "Burnout" dryer filter should be installed to neutralize acid, and collect any debris in the system.

Refrigerant charging is critical, inexpensive small systems use capillary tubes for refrigerant flow control, Thermostatic expansion valves are a more precise refrigerant control, and not charge sensitive, but seldom used on small systems.

Hope this answers your question/s CEKM

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Commentator

Join Date: Dec 2008
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#5
In reply to #3

Re: Air Conditioning Valve Repair

06/26/2009 10:47 AM

CEKM;

Thank you for your very detailed reply to my AC query. The leak shows up as an oil stain on the copper line and on the black wrapping tape. It appears to be on the larger of the two lines, so it must be the low pressure side. I will test the temperature of the two lines after a cycle is over. The AC still works, but perhaps not at full efficiency. It would be great if a wrench could fix this! Maybe it can, but I don't want to do it myself, since I have no training for AC units.

There is some kind of "reclaiming" requirement. On an EPA site I found a reference to contractors who do this for the EPA. No specific fees were mentioned, however.

Dan Woodward

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#6
In reply to #5

Re: Air Conditioning Valve Repair

06/26/2009 5:07 PM

Woodward DL,

See if you can locate exactly where the leak is, the oil stain is a good indicator of a leak, as the oil circulates with the refrigerant, and leaks out with the refrigerant.

Since you state that the tube is wrapped with tape, I assume the tape is gummy and soft, not a rubber foam insulation, this is s positive indication that the tube in question is the suction line, (Relatively) low pressure, and the cold vapor return to the compressor, if a significant quantity of the charge has escaped, the suction line may not feel very cool when operating.

The other smaller tube on the compressor is the discharge to the condenser, and not insulated, it gets hot when the compressor is operating (Providing sufficient refrigerant remains in the system).

Look for a large nut shaped coupling at the compressor body where the suction tube connects to the compressor, this coupling does experience thermal cycling, and may develop a leak, easily corrected by tightening slightly, perhaps an eighth to a quarter turn, the gasket/ seal in the coupling is usually Teflon, and can tolerate compression. if the suction tube is soldered to the compressor, disregard above information.

Also commonly a leak is found at the access fitting, look for a 1/4" flare tube fitting on the suction line tube or valve with a seal cap, can be a plastic or metal cap, often the seal cap leaks, and can be simply tightened. Under this cap (If fitted) is a scharader valve, fitting is used for attaching service pressure gauge, often schrader valve does not seat properly, and refrigerant leaks out through cap. Plastic cap should have "O" ring inside to seal fitting, sometimes the "O" ring is lost when the seal cap is removed.

Also a common leak occurs at the service valve (If fitted) seal cap, and is also remedied easily by simply tightening, if plastic or aluminum check for an "O" ring seal.

Do the leak check as described below.

Since the system is still cooling, the leak is not a serious leak, however capillary tube systems suffer a rapid degradation in performance as the charge leaks out.

You can do some leak checking yourself. With the compressor stopped, and time allowed for the pressures to equalize, about ten minutes, or best done when the compressor is cool. Mix a solution of common household liquid soap, about evenly mix with water, use a small paint brush, apply the solution to the exposed joints, use the brush to drip, or flow the solution on the joints being careful to minimize forming bubbles or foam by brushing on or agitating the solution when applying. Look for bubbles to grow at the joints, small leaks will take time to become apparent .Carefully peel back the lagging (Insulation on the copper line) if necessary.

If the leak is located in a soldered joint, then the refrigerant recovery, repair, evacuation, leak check, and recharge procedure is necessary.

The system likely does need some additional refrigerant, this needs to be done by a properly trained Refrigeration Mechanic, as the procedure for properly recharging a capillary tube system requires measurement and calculation of suction vapor superheat.

Replacement of the entire condensing unit is not likely to cure the problem if the leak is in the connecting tubing, IE a solder joint or connector.

Send me a photo of the suspect area if you can, send me a private message via this site, I will email you my email address.

Regards CEKM

Commentator

Join Date: Sep 2007
Location: Cleveland, Ohio
Posts: 89
Good Answers: 1
#4

Re: Air Conditioning Valve Repair

06/25/2009 9:10 AM

he could purchase a new outdoor unit for $600.

Have him show you the leak with soap bubbles.

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