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vehicle power calculation

01/17/2010 6:09 AM

hi everyone,
I m working on a Fuel cell project??i need help we have done the power and milage calculation...its all fine but can any one tell me will 360watt power be enough to pull 160 kg vehicle practically??as their is not such facility available now in my city for testing purpose..so please help

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#1

Re: vehicle power calculation

01/17/2010 8:44 AM

What do your numbers say? And why do you not believe them?

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#2

Re: vehicle power calculation

01/17/2010 1:16 PM

1 HP =746 watts, so 360/746=0.48 HP. Now 1 HP is the power required to raise 33,000 lbs (or 33000lbs/2.2lbs per kg = 15000kg) 1 foot in 1 minute. Let's see, 1/15000 x 0.48/kg = 7,200kg. In other words 360w can lift 7,200 kg to to a height of 1 foot in 1 minute without any special rigging for mechanical advantage, so neglecting friction and other mechanical energy loss, 360w is more than adequate for moving 160 kg. upwards against gravity. However, the speed at which the 160kg can be lifted is (7200/160)kg = 45 foot per minute or; (45ft/1min)x(60min/1hr)x(1mile/5280ft) = 0.5 mph. You should be able to eke out a little more speed in horizontal motion since our calculation is for vertical lifting against gravity and no friction in motion. For horizontal motion we cannot neglect friction, which would depend on the surface (paved etc.), the kind of wheels and other mechanical friction in bearings etc. Maybe about 0.7 mph maximum. My E-mail is: ecarlosingh@yahoo.com

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#3

Re: vehicle power calculation

01/17/2010 2:21 PM

I think you are being too pessimistic. The calculation for vertical lift does not relate very closely to horizontal motion, which will involve primarily acceleration, wheel/bearing friction, and air drag.

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#4

Re: vehicle power calculation

01/17/2010 11:06 PM

Here's a simple test method:

A human being can generate 100-150W working pretty hard (an athlete more, a couch potato less).

Get a vehicle of 160kg (just put two large guys in a shopping trolley if that's the best you can do, but a cart with pneumatic tyres or your actual vehicle if it's built would be better)

Now have three strong friends push you around - accelerating from scratch and going up some hills. You'll get an idea from that of how a 360W engine will perform (at least for short bursts). Won't be completely accurate, but it will be as good an indication of how things will go in the field than you will get from numerical analysis.

The numerical analysis, by the way, should be pretty straighforward?

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#5

Re: vehicle power calculation

01/18/2010 12:46 AM

Studcentury-- This sounds like the equivalent of two healthy riders on a bicycle built for two. I'd say maybe 15km/hr with a smooth level road and plenty of pressure in the tires.

Really the speed on a level gradient depends entirely on friction losses (mostly in the tires), air resistance and the roughness of the surface. To manage acceleration and hills a robust bicycle chain drive and shifting system would work well and be fairly efficient. Other variable speed systems may be too inefficient. Energy to climb hills and accelerate will have to be subtracted from the total available to move the vehicle against friction and air drag.

Your best bet is to find a suitable large three wheel or 4 wheel cargo carrying bicycle and have someone with a pickup truck tow it at low speed while an observer watches the readings on a heavy (like 25 or 50 kg scale) attached to the tow line. To make this work you may need to contrive some way of dampening the scale readings so the pointer is steady enough to read. Once you know the drag force at low speeds you can multiply it times the velocity and that gives you a graph of power required for each speed.

A good number of gear selections will enable the vehicle to climb hills, accelerate at a reasonable rate and power against headwinds. Some close observation of your own experience riding a bicycle will be very helpful here.

Ed Weldon

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#6

Re: vehicle power calculation

01/18/2010 1:11 AM

Other posts have told you that you have about 1/2 a HP and that this is about the output of 2 moderately fit males....meaning that they could produce that output for maybe ten minutes or so. For sustained output you'd need more like 3 or 4 of these males!. While all this is interesting and would allow you to conduct some crude, albeit useful, exeriments, it's hardly a good engineering approach.

You'll need to get some better figures - chec the web (it's a while since I did this) but at low speed most resistance is "rolling" rather than "wind". In vehicle design these two terms start to be about equal at about 60 or 80 kph.

If rolling resistance is about 2% then a 160 kg vehicle will need about 160 x 9.8 x 0.02 Newton force (about 30N in this case) to maintain velocity. Any additional force will contribute to acceleration according to F = mass x acceleration, being careful to use N for force and Kg for mass of course! At higher speeds there will be more wind resistance and less acceleration.

Back to the rolling part. With 360 w of power and a rolling resistance of 30N the steady state velocity on the level (no air resistance) will be 12 m/sec.

Factor in what extra you need for acceleration (F=ma), air resistance (usually drag coefficient of about 0.4 x vel squared x cross-sectional area) what you need to allow for, drive train friction loss (say output = 0.8 input), any hill climbing power at cruise speed (at least another 2% slope or rolling resistance) and you will have something like the answer you need.

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#9
In reply to #6

Re: vehicle power calculation

01/18/2010 1:41 AM

Trevor -- Your calculations look OK. But your assumptions of the magnitude of constants may be good enough to demonstrate to your professor that you know how to do the calculations. That's school. It's not real engineering.

If on the other hand you are going to commit resources to a real engineering project real data is a far superior approach. Friction losses, rolling resistance of tires and aerodynamic drag are too highly variable and complex to be derived from basic mathematics and physics principles. You need test data and your challenge will be to find the data or develop it yourself with enough specificity to credibly apply to your project.

In the automotive world we still use measured course test runs, wind tunnels, towing tests and dynamometers to get real measurements in spite of all the new computer based modeling methods.

Sorry to be rough here but in the real world of engineering you need something better than assumptions to hang your hat on.

Ed Weldon

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#10
In reply to #9

Re: vehicle power calculation

01/18/2010 2:06 AM

Thanks Ed, but for your information....I am a little bit older than a student, and by about 40 years. My experience includes some serious engineering, including the design of a full size airport fire engine, several vehicle standards and military equipment.

I am reminded of the time I had to accept or reject a fuel pump after a particular failure, a scientist suggesting two or three possibilities and indicating that it would take six months of research to resolve the matter. That was an un-affordable luxury - I had a day or so to decide on the cause, and did get it right. Point being that not all engineering is at the "space engineering" end of life.

My answer was couched in terms of a quick feasibility check and the sort of thing a student might want. Yup, if it was a full size project then a lot more homework would be needed, but then if it was a full size project, heaven help whoever if they need to come to this site for the sort design 101 question (that is also demanding the same time) that seemed to be asked.

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#11
In reply to #10

Re: vehicle power calculation

01/18/2010 2:35 AM

Trevor -- You have supported my point. In fact you do have something to hang your hat on to support your constants.

It's just that you kept it hidden, perhaps out a sense of modesty. Your hat hook is "the constants suggested by Trevor M, an engineer with noteworthy experience in vehicle design......"

I suppose this is one of the constraints of the CR-4 forum format. We tend not to wear our resumes on our sleeves.

I have been inclined to push the younger engineers and students that bring their questions here to take a serious loo0k at the real world in trying to solve problems. In to many cases they do not absorb a whole lot practical stuff during their education. One can learn a lot about solving engineering problems with a little bit of hands on observation. Sadly the education process leaves too many students looking for all their engineering problems to be presented like exam questions.

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#14
In reply to #6

Re: vehicle power calculation

01/20/2010 2:04 PM

Hey Trevor. 9.8 m/ second squared is standard acceleration for precipitating objects in a vacuum so you cannot accurately figure that in "F=ma" for horizontal motion.

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#15
In reply to #14

Re: vehicle power calculation

01/20/2010 10:16 PM

Hi ecarlo. You may have misread Trevor's post. He correctly states: If rolling resistance is about 2% then a 160 kg vehicle will need about 160 x 9.8 x 0.02 Newton force (about 30N in this case) to maintain velocity. To calculate rolling resistance, you first need to know the force against the road, which is the mass times the acceleration of gravity. So a 160 kg vehicle exerts a force of about 1570 newtons against the road.

If we calculate the force required to overcome friction (rolling and aero) and to climb a grade, then any additional tractive force available can be used to accelerate the vehicle, according to F=MA. If, for example, we had 157 newtons available our acceleration would be (A=F/M) .98 m/s2, (or 1/10 G).

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#7

Re: vehicle power calculation

01/18/2010 1:32 AM

Look at the power ratings for Zenn cars, or the available hub drive electric motors.

2000 watts should get you around town. 4000 if you want to go up hills with a friend.

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#8

Re: vehicle power calculation

01/18/2010 1:39 AM

The 1500# Zenn has a 5.7 kw motor, good for about 40mph with three people aboard. It's a real medium speed, full crash protected vehicle.

google "zenn specs"

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#12

Re: vehicle power calculation

01/18/2010 2:17 PM

thank you all for ur support...let me tell u briefly about my project it is a 3-wheeler prototype vehicle with 1 rear wheel and 2 front wheels and it is a rear wheel drive vehicle.the drive line would be simple FUEL CELL-SUPER CAPACITOR-DC MOTOR-WHEEL..the calculation i have done theoritically i got 168 watt needed to drive the vehicle at 30 kph neglecting all the frictional losses??if i have to achive 25-30kph average speed of vehicle with 360 watt motor is it possible if i include frictional losses??

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#13
In reply to #12

Re: vehicle power calculation

01/18/2010 8:29 PM

the calculation i have done theoritically i got 168 watt needed to drive the vehicle at 30 kph neglecting all the frictional losses??

If all frictional losses (transmission, aero, rolling) are neglected, and if the pavement is perfectly level, then no power is required to maintain a speed. Even in a relatively low speed vehicle, you should take into account all sources of resistance to motion.

Is 160 kg fully loaded mass, in other words with driver, hydrogen tanks etc?

If we assume that this is the fully-loaded mass, and assume that high-pressure bicycle tires are used, then we can assume a rolling resistance coefficient of about .015. We should probably also assume that the road will not be perfectly flat and smooth.

If the grade is 2%, then we can estimate that the tractive force required to climb that grade is 160 x 9.81 x .02 = 31 newtons. The force required to overcome rolling resistance would be 160 x 9.81 x .015 = 23 newtons. Depending upon streamlining (aero drag coefficient and frontal area), at 30 km/h you could expect perhaps 20 newtons. Total tractive force required would then be 74 newtons, so at 8 m/s, you'd have almost 600 watts, which would be about as expected for an electric trike of pedal-bike performance.

A 6% grade is a relatively gentle hill, (In the US the interstate highways are limited to 6% grade, so that low powered cars can maintain highway speeds, typically without downshifting.) As you can see, this would require substantially more power, if you intended to be able to go up gentle hills at 30 km/h. For such hills you would need to change gears, and put up with a slower speed. For ordinary utility, a vehicle should be able to climb a 30% grade, in a lower gear. For your project, this may or may not be a concern.

In practice, 350 watts is a reasonable electric power for a light-weight electric-assist bicycle. Your vehicle would be heavier and probably less streamlined, so this amount of power would be inadequate, unless you were only driving on level pavement.

If you use a wheel motor, you will need to calculate the tractive force required for whatever grades you anticipate, to see if the maximum torque delivered by the motor is adequate. With a wheel motor you do not have the option of gearing down for a grade.

For very light, very lower-powered vehicles, it is worth estimating the aero drag, because these vehicles are often not well streamlined, and because the frontal area is large relative to weight... so the rules of thumb sometimes quoted do not apply. For estimating purposes, you could assume that the Cd is about .75 if the rider is exposed.

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