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Vertical Wind Turbine

01/07/2014 2:50 AM

Hi

sir/friends, I would like to know about vertical axis wind turbine more. This is for my final year project. I want to make some changes in the existing one like want to use a chain drive instead of a gear box and please tell me that how will i do the analysis part . I do not have much idea of design software ( little bit about auto cad). Can you guys mail me me some important papers or ppt's on my topic . I do have to make the whole report.

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#1

Re: vertical wind turbine

01/07/2014 3:41 AM

What rpm do you expect the turbine to turn? Maybe estimate that circumferential speed is 0.5 x wind speed?

What rpm do you need the alternator to turn? Make the chain sprocket ratio according to these two speeds.

Use a drive chain catalog to select the right size of chain to handle the anticipated hp or kw of the turbine.

A pencil should be sufficient software.

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#5
In reply to #1

Re: vertical wind turbine

01/07/2014 8:40 AM

I'm still working on why a chain is a good idea. is it suppose to accommodate movement? you have less losses if you go direct, less moving parts to fail, less maint.

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#13
In reply to #5

Re: vertical wind turbine

01/08/2014 4:01 PM

Because the professor assigned him the chain drive one.

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#16
In reply to #13

Re: vertical wind turbine

01/08/2014 4:46 PM

I agree totally, however, the question then remains, how does he prevent the blades turning in a gale force wind? Does he then add additional heavy duty breaking calipers, an electrical locking pin through the hub or is there another mechanism utilised? A chain is not going to prevent the blade spinning and setting the nacelle alight or the blade spinning out of control.

Just a thought in his process that needs to be considered. Bigger chain, more drag, more friction, less output and more safety hassles.

A gear box adds drag but adds resistance when the blade is locked out due to high winds and there is one rather huge disc brake and several calipers stopping the blade turning in high winds, and it still can spin, even with feathered blades.

If it was a good feature, many nacelle manufacturers would be saving money and using a chain. It's fine on small units with small diameter blades and short height vertical type blades. Now he has to calculate stresses on drive chains? Perhaps his professor should advise more clearly that these are for home use and not commercial use. But, sincerely, good luck. Let me know how it goes.

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#17
In reply to #16

Re: vertical wind turbine

01/08/2014 5:21 PM

For a vertical axis wind turbine, the tip speed is never higher than incident wind speed, and is usually a close approximation to the actual wind speed. Having this in mind, why is it necessary to brake the turbine at all? Let it roll freely, or at some maximal load, with a throwout mechanism for the idler wheel? This is the equivalent of a lossy, slipping system.

Next question: will this produce enough heat to cause a fire on the rubber drive wheel, or the driven generator wheel through slippage? Maybe indeed, it would be best to completely disengage the driven wheel at 95% of top load rating. This can be done using an electronic latch control, that locks out the device until things settle down just a bit.

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#2

Re: vertical wind turbine

01/07/2014 5:25 AM

Why use a gear or chain drive ?

Rather produce DC and convert to AC.

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#3
In reply to #2

Re: vertical wind turbine

01/07/2014 6:05 AM

SIR I DO NOT UNDERSTAND WHAT YOU ARE SAYING PLEASE ELABORATE IE

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#12
In reply to #3

Re: vertical wind turbine

01/08/2014 3:45 PM

What is the expected power output of your VAWT??????????

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#4

Re: Vertical Wind Turbine

01/07/2014 8:21 AM
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#6

Re: Vertical Wind Turbine

01/07/2014 11:56 AM

From personal past experiences with using chains on wind generators don't bother.

Weathering and wear rates are very high. Flat belts with an automatic tensioners are better but a properly ratioed gearbox is best.

Where I live I figured my wind generators had to survive seeing at least 5000 running hours per year regardless of weather conditions.

Chain drive makes it a few hundred hours at best in open air operation.

Belts could make it 1 - 2 years.

Gearboxes and direct drive outlasted my designs.

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#14
In reply to #6

Re: Vertical Wind Turbine

01/08/2014 4:03 PM

See #13.

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#7

Re: Vertical Wind Turbine

01/07/2014 8:15 PM

this whole idea of incorporating a chain sounds like you're fixed on a solution so now you're seeking a problem to apply your solution to it. I suggest you focus your energy on either improving the design or lowering it's initial cost. change for the sake of change just to be different doesn't require esoteric thought. your senior project deserves more. good luck

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#15
In reply to #7

Re: Vertical Wind Turbine

01/08/2014 4:06 PM

I agree with you (for once). He could be a lot better off installing a hard rubber wheel on the hub of the rotor at the bottom, and apply a much smaller friction wheel (also rubber?) to run against this and drive the generator. Besides that, who does not like the smell of burning rubber?

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#8

Re: Vertical Wind Turbine

01/08/2014 5:55 AM

Go onto:-

YouTube Videos

and search using "vertical windmills".

"VAWT" may also be used on YouTube to search for Vertical Wind Turbines.

There are thousands of videos of various designs, take your pick!

To improve VAWTs efficiency, you need to somehow reduce the windage on the side that is running against/opposing the wind. A simple shield will help and is easier than a "furling" mechanisms that may be subject to high wear, but many still use.

Many also use chains, but they need to be "over" dimensioned to last, shielded from the weather, also the bearings need to be able to handle strong side loads with strong winds as the chains "swing" out and possibly pull the bearings together. Some guidance on the chain (two tensioners placed outside of the "loop" may help in that.

A gearbox is probably a better alternative.

Also, some form of lubrication may also be needed to get a reasonable life span of chains....Its a place to start anyway, though other experienced people here tend to shy away from them, probably for good reasons....

Modern toothed drive belts are probably a better bet. Those from a cars valve gear train may be a place to find the belts and the pulleys of the right type - scrapyard again. Don't forget to take the tensioner as well!!

For reasonably sized VAWTs, you need good strong weatherproof bearings, the best ones I know of can be obtained from a scrapyard for cars, 2 x front suspension (1 x left and 1 x right), still with the disks, each drilled for mounting maybe, one at the top and one at the bottom.....Cheap too!!

You may want to use a lighter type of grease to reduce friction....

Careful alignment needed, a laser pointer can help with that.

Do not forget that ANY Windmill of ANY type needs a safe way of being held stopped if the winds get too high or for maintenance and repair as well.

A VAWT can for example have a simple tube (even a big sack would help) dropped over the whole unit to stop the wind getting to it and a mechanical brake to hold it there..... maybe even a bolt or two from a door or gate....think safe!

There are designs and videos online to show how to use a disk brake and make an alternator with it, just search around!!

Best of luck and do keep us informed plus pictures of your progress, no matter how slow.....

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#27
In reply to #8

Re: Vertical Wind Turbine

01/19/2014 11:42 AM

Bad news for me ,,, i am not authorized to do this project as this got no innovation . All my work is wasted . But here's a hope now this time i will need your help with thermoacoustic refrigerator , See to be very honest i don't get very brilliant faculty here, so i can't hope for any help from those kittens. i have searched google and just wondering if it is possible to make it on university level .. how and where should i look for resources

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#9

Re: Vertical Wind Turbine

01/08/2014 7:16 AM

The Hittites invented the wheel, Archimedes the screw. several hundred years ago and here we are inventing the same thing yet again. The gear box was used simply because it was tested against belts, chain drives and direct prop shafts. Are you sure you want to invent the wheel again? Perhaps change your thesis or adhere to the simple principle of 'KISS'. It does work. And use the internet to do research. It is an amazing technology that usually works fine.

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#10

Re: Vertical Wind Turbine

01/08/2014 9:44 AM

Dump the idea of a chain and use a cog belt drive if you must. It should be enclosed for protection.

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#11

Re: Vertical Wind Turbine

01/08/2014 1:07 PM

I like the efficiency of chains but in the case of a vertical windmill, the orientation of the chain will cause additional wear because the catenary of the chain will want to misalign the chain on the sprockets unless held at higher tension and keeping the unsupported lengths of chain to a minimum. You will find most chain drive systems have their sprockets in a vertical orientation unless the distance between the sprockets is very short.

On my motorcycles, I can usually get about 20,000 street miles out of a quality O-ring chain that is exposed to the weather, and probably not lubricated as often as I should. 20,000 miles is less than 500 hours of operation. The three or four row primary drive chain on my dad's 1978 Saab 99 Turbo that is bathed in oil survived up to just a bit over 200,000 miles. He timed it just right. He was driving it to the scrap yard in the nineties when it threw the chain. Too many other niggling problems to keep the car going. Original Garrett turbo by the way. He was less than two miles away. The yard came out and towed him in the last bit of distance. (It's like when your cat knows you're going to the vet. Del can probably elaborate more on this.)

Even at 200,000 miles, which sounds like a lot, equates to about 4,500 hours of operation or one half a year. Even if we assumed the RPM was one-tenth of a car, that is only 5 years of operation with a well designed, supported, and exceptionally well lubricated chain.

To make a short story long, I have a hard time recommending a chain in this application, UNLESS you are using chain drives for DEVELOPMENT only because of a chain drive's low-cost, and ease of changing 'gear ratios' to determine the best operating set-up.

Good luck with your quest.

(P.S. Why is catenary NOT in the CR4 spell check dictionary?? Of all things . . . )

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#18

Re: Vertical Wind Turbine

01/14/2014 1:33 PM

The book "The Boy Who Harnessed the Wind" by William Kamkwamba might give you some inspiration.

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#19
In reply to #18

Re: Vertical Wind Turbine

01/15/2014 2:05 PM

THANKSS, I WILL TRY TO SEARCH THIS ONE ONE NET

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#20

Re: Vertical Wind Turbine

01/15/2014 2:09 PM

HOW ABOUT , USING A CHAIN DRIVE WITH A GEAR BOX AND THEN ITS SHAFT TO GENERATOR

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#21
In reply to #20

Re: Vertical Wind Turbine

01/15/2014 3:04 PM

High power losses....how about direct driving magnets....passing coils mounted around the circumference...coils tied to provide polyphase output...this output to polyphase diode bridge...dc out to buck/boost inverter...storage...storage to ac inverter

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#22

Re: Vertical Wind Turbine

01/16/2014 6:45 AM

I AM SORRY GUYS I THINK THIS WAS NOT A VERY GOOD IDEA WHEN IT COMES TO YOUR FINAL YEAR PROJECT . THAT'S WHY MY FACULTY THREW MY PROJECT IDEA AND MY PRESENTATION OUT OF THE WINDOW AND I AM IN SHOCK ,,,,,, I WOULD LIKE YOU TO TELL ME SOME MORE FINAL YEAR PROJECT IDEAS RELATED TO MANUFACTURING , ACTUALLY I WAS COLLECTING DATA REGARDING VAWT'S FOR ABOUT 2 YEARS AND NOW ALL CRAP .. YOU ALL ARE VERY MUCH WELCOMED IF WANT TO HELP ME WITH THIS ...

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#23
In reply to #22

Re: Vertical Wind Turbine

01/16/2014 7:40 AM

This was known in your first posting, but good for you for admitting the truth.

Best advice, don't reinvent the wheel.

Be original.

Do your research properly and thoroughly.

When you have done that contact me and i will help you and I am sure many others will too.

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#24
In reply to #23

Re: Vertical Wind Turbine

01/16/2014 12:23 PM

You don't believe i have searched 100's of project but i don't understand how to make them . most of 'em are research papers.

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#25
In reply to #24

Re: Vertical Wind Turbine

01/16/2014 2:01 PM

What is your new project to deal with?

What are you aiming to achieve with the new project?

How much time do you have to hand in your project?

Are you intending to build it or theorise the idea?

Give me/us details and we could help you

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#26
In reply to #25

Re: Vertical Wind Turbine

01/19/2014 11:35 AM

How about thermoacoustic refrigerator. I have heard about this technology , can you help me with this one . I mean ,, look i don't get that much talented faculty who i think can hell tell me about this , i have searched google but how can i make it in a small level or you know better for a university level . Man i can not concentrated on any other project as u know what happened with my idea .

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#28
In reply to #26

Re: Vertical Wind Turbine

01/21/2014 10:35 AM

Do your searches on: (1) stirling engine as cryocooler, (2) thermoacoustic heat engine (entry on wikipedia), this suggests a quite high acoustic intensity may be necessary.(3) consider magneto-caloric effect cooling, and (4) electro-caloric effect cooling. Perhaps one of these will be within your range of experimental apparatus.

Good luck.

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#29

Re: Vertical Wind Turbine

02/19/2014 4:01 AM

If you wanna use excitation, like that in those commercial turbines or in car generators, you would need to step up your wind rotor speed but, why not use belt drive instead, if you must use a gear transmission. Chain is the worst drive you could use! Direct drive is the way to go, especially if you use Permanent Magnets.

Also, try to use magnetic thrust bearing to eliminate or reduce wear and tear on the mechanical one..!

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